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Simulation of Brake Disk in Ansys Fluent

Disks are one of the most widely used components in the industry. The performance of the disks, as well as the effect of their rotation on each other, has always been considered by engineers in mechanical science.In this project, an attempt has been made to simulate the brake disk in the Ansys Fluent software to analyze the heat transfer from the motion of the two disks.

Geometry and Mesh

The geometry required for this analysis is generated by the Gambit software. Meshing is also generated in gambit software. Meshing type is unstructured and the total number of cells created is 32884.


To simulate the brake disk, the fluid used in this analysis is air by considering the actual conditions. There is also no mechanism for moving air flow. According to these conditions, the heat transfer from the two disks into the air which is between the two disks is free convection. The Laminar model should be used to analyze the flow behavior between the two disks as well as around them.

Boundary Condition

The solution range is divided into two sections: the Fluid and the Stationary Wall. Both disks have the same temperature and one of the drives is moving at a speed of 343 rpm compared to the other disk. The entire outer space of the domain is also considered as Pressure-Outlet.

Discretization of equations

The SIMPLE algorithm is used to solve the equations in this analysis. It should be noted that energy equations are also added to the Navier-Stokes equations in heat transfer issues. For this purpose, Second Order Upwind has been used to discretize energy equations in order to simulate the best possible accuracy.

This simulation was performed using pressure-based solver and the results are presented as pressure, velocity, streamlines, surface friction coefficients, and temperature.

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